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The Problem

The original mechanical machine was slow, inflexible, and uneconomic. The cam design was ‘ progressive’, i.e. each index was slightly too big - after 20 counts the photocell would detect the misalignment and brake the system, using clutch and motion compensator to absorb the next index. Also, there was also no facility to change
packet size or tolerances without engineering work.

In short, the customer wanted a machine that would:

  • be more efficient
  • easier to use
  • allow products to be changed quickly
  • reduce the number of lost indexes
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